18. If stacking occurs, stop winching. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. Find more helpful content at rzr.polaris.com/en-us/self-help/Polaris RZR connects people to places that create unforgettable experiences. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. To find diagrams and replacement part numbers, use theonline parts catalog. The performance of a RANGER XP 1000, with a full cab system and factory installed heating and air conditioning. Although there might be some additional / different steps involved in bumper-mounted Polaris RZR winches, hitch-mounted Polaris RZR winches, and bed-mounted Polaris RZR winches, the fundamentals remain the same. RIDE COMMAND technology offers everything you need to be off-the-grid but not out-of-touch, so you can share epic routes while staying with your group. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. Purchases on Everything Polaris RZR are safe and secure using the highest level of encryption. Never replace a synthetic-rope winch cable with a consumer-grade polymer rope such as can be purchased in a hardware store. That being said, however, you can also find hitch-mounted winches for the Polaris RZR, bumper-mounted winches for the Polaris RZR, and winches that mount to the bed or headache rack in the rear of the vehicle. The ultimate combination of power, agility and unrivaled ride and handling to take on the most dynamic environments. Plus destination charge and set-up. Logistics surcharge of $500 will apply. 112cc 2x4 with standard features for youth riders ages 10 and older. Enter your VIN to make finding the right products fast and easy. WebYour Polaris RZR winch is exclusively designed for your vehicle. If possible, keep the winch cable aligned with the centerline of the winching vehicle. Web6. Enter your VIN to make finding the right products fast and easy. Built to deliver capability, comfort and last longer. See tips, tools, time, cost, and step-by-step video instructions on how to install and wire a winch on a Polaris RZR 800 or RZR 570.1:04 Tools Required1:07 Parts Required (Part 1 Mounting Winch Begins)2:03 Winch Mount Plates Install4:40 Winch Wiring Begins5:10 Yellow, Blue, Red, and Black Wires Attach to Solenoid6:14 Center Console Removal8:06 Mounting Remote Plug8:39 Mounting Handlebar Switch9:13 Remote Plug Wiring9:45 Handlebar Switch Wiring10:11 \"Little Red Wire\" From Handlebar SwitchMy Milwaukee Impact and Drill Set That Changed My Life- https://amzn.to/2zf7pXJSuper Helpful Almost Must Have Tools For Installing Winch on Your RZR Yourself-T-Wire Tapping Connectors: https://amzn.to/3bh3973-Torx Socket Set: https://amzn.to/3ccAu4F-Pop Rivet Pliers: https://amzn.to/2Wb2AHF-Step Up Drill Bit: https://amzn.to/3cdgWNt Parts Required:-RZR 800/570 KFI Winch Mount Kit: https://amzn.to/2sWp2VJ-Cheap Winch Go to Harbor Freight Get 25% off 1 item Coupon Online(We Used the Badland 3500Pd From Harbor Freight)-Or My Favorite High Quality Warn Winch: https://amzn.to/2A2CzSk-Zip Ties: https://amzn.to/3bakajy-Electrical Tape: https://amzn.to/3fsRSnw-Di-Electric Grease: https://amzn.to/2YIEkyg-Electronic Parts Cleaner: https://amzn.to/35Cxw70Tools Required:7mm, 10mm, 13mm, 14mm, 9/32, 5/16, 9/16 Sockets-Mechanic's Socket Set: https://amzn.to/2L9ZNIM10mm, 13mm, 14mm Wrenches -Mechanics Metric Wrench Set: https://amzn.to/2xN21uw-Wire Splicers: https://amzn.to/2WOVR5F-Snips: https://amzn.to/2La0wtu-Best Drill Bits IMO: https://amzn.to/3bduVRS-Screwdrivers (Flathead and Phillips): https://amzn.to/2zkw9gW-Torx 27, Torx 25 Star Bits, 4mm Allen (See Links above for Torx Socket Set I Use), Zip Locks and Sharpies (To Label Bolts as We Go)-Allen Socket Set: https://amzn.to/3cgnqek-Cheap Various Pliers, Snips, Needle Nose, etc: https://amzn.to/2xHdxr6-Magnet on a stick: https://amzn.to/3beLjBGI hope this video helps your next winch install go as smoothly and quickly as possible. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. Pay particular attention to the first 3 feet (1 meter) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. MSRP also excludes destination and handling fees, tax, title, license and registration. Perfect for youth riders ages 10 and older. There are four mounting bolts that are used to attach the winch to the mounting plate, which should all be tightened to 12 foot-pounds. Web800 Sercice Manual Polaris Rzr 800 Sercice Manual Polaris RZR 800 2008-2014 Polaris EPI Clutch Kit Install How to Change a Polaris RZR or Ranger Belt Loading Polaris Hit the trails or dunes on your choice of vehicle, Subscription plans that fit your lifestyle. 10. 2. YouTube is a registered trademark of Google, Inc. The Polaris Pro HD 4,500-Pound Winch is part number 2883758. 29. To operate the wireless remote, press and hold the power button to turn the key on. towing capacity and rider-optimized premium interior packed into a 60" stance machine. Let the winching vehicle's engine run while operating the winch to prevent the battery from running low if winching for long periods. Logistics surcharge of $250 will apply. Route the socket harness up to the pulse bar and connect to the winch remote connector 1.17d. Never use the winch if any part needs repair or replacement. This can destabilize the vehicle and possibly cause it to move without warning. Logistics surcharge of $250 will apply. Logistics surcharge of $100 will apply. {{ vehicle.Year }} {{ vehicle.ModelName }}. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. For more information on tools, read the Tools and Fasteners Guide. Attach the winch 3500 winches pdf manual download. Install the winch remote socket harness into the console. 196cc 2x4 with automatic PVT transmission for young riders ages 14 and older. 3. Equipped with the industrys largest cargo system. May be shown with additional modifications or accessories. 2022 Polaris Inc. Take on 50" trails with the most agile, comfortable ride for tight turns. BMFtactical said: I'm in the process of mounting a 5000 pound badlands winch in my 09 rzr 800. Available in Sportsman 570 and XP 1000 Ride Command Editions. Always wear eye protection and heavy gloves when operating the winch. 8. 2. Always remember that your winch is very powerful. Capable, versatile, and thrilling, RZR Pro XP delivers strong performance with 181 HP, up to 22 of usable suspension travel and DYNAMIX active suspension. Always keep the area around the vehicle, winch, winch cable, and load clear of peopleand distractions while operating the winch. Seat lowering Base Instructions Download. May be shown with additional modifications or accessories. Polaris recommends always returning the gear selector to LOW after rapid recovery to prevent inadvertent future operation in HIGH gear. Everything Polaris RZR is a proud member of the GearUp2go Family! winch, 29" tires and sport roof for a premium and refined look. Find NEW!! The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. Then remove the four bumper bracket fasteners with a 13mm socket and carefully pull the bumper assembly with the bull bumper out of the vehicle. WebElectric Polaris RZR winches in every size including 2,500 Lb Polaris RZR winches, 4,500 Lb Polaris RZR winches, and 6,000 Lb+ Polaris RZR winches. Attach the winch cable to the winch mounting plate. Note:Never attempt to repair a broken winch cable by tying a knot or splicing another cable in. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. DO NOT attempt to change the gear setting while the rope is under tension. 17. Cooler Mount Instructions for 1K/Turbo Download. This assembly does not fit the selected vehicle. May be shown with additional modifications or accessories. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. May be shown with additional modifications or accessories. MSRP also excludes destination and handling fees, tax, title, license and registration. May be shown with additional modifications or accessories. Logistics surcharge of $100 will apply. WebPolaris RZR. Always replace damaged parts before using the winch. 10. Manufacturers suggested retail price (MSRP) subject to change. To learn more about winches, listen to the Winches 101 episode of the Polaris Podcast. Plus destination charge and set-up. For your safety, always replace Polaris winch parts (including the cable) with genuine Polaris replacement parts available at your authorized Polaris Dealer. Dealer prices may vary. Limited Availability. Can anyone here post instructions and/or pictures of a 3500 - 4500 lbs winch mounted in a RSR4? towing and 11" ground clearance. 7. Get the next generation growing with confidence-inspiring performance and safety features parents want, like youth Ride Control. May be shown with additional modifications or accessories. 3. Repairing, Replacing, And Protecting Your Polaris RZR CV Joints, CV Boots And CV Axles, Polaris RZR 170 / ACE 150 (Youth) Accessories. Dealer prices may vary. Black Ops Winches are your best friend. Logistics surcharge of $250 will apply. Attach The Mounting Plate: Align the winch perpendicular to the centerline of the vehicle at the desired location. Manufacturers suggested retail price (MSRP) subject to change. The current MSRP is valid until 02/28/2023. 5. 112cc ATV with standard safety features. Similarly, never use elastic "bungie" cords for winching. Remove the winch cover and then remove the tow hook. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load. ATV winches The Sportsman 6x6 built for 2-up versatility. Winch installation for 2022+ RZR Pro R Sport, Pro R Premium, Pro R Ultimate, and Pro R Ultimate Launch Edition. Slowly and carefully applythrottle and winch together to free the vehicle. Plus destination charge and set-up. Check for worn or kinked winch cable. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. Next, remove the two push rivets holding the front body panel to the bull bumper. After the bottom plate is fixed to the frame, you can then insert the included M-12 bolts and M-8 bolts through the top and bottom section of the fairlead bracket respectively; tightening the top M-12 bolts to 57 foot-pounds and lower M-8 bolts to 18 foot-pounds. Like with the winch mounting plate, the winch should also be installed from the drivers side, and you must exercise caution WebTop Selling Products Fast Free Shipping Daily new products on the line Polaris '19 RZR 1000 S/1000 S4/Turbo XP/Turbo XP 4 KFI Winch Mount #101700 trustbeauty.io, US $113.88 RZR Turbo XP 4 2019 RZR Turbo XP 2019 Constructed of 3/16" steel RZR 1000 S 4 2019 KFI: ST17 / A2000 / A2500-R2 / A3000 / U45-R2 / SE25 / SE35 / SE45-R2 / AS This is true of both wire-rope and synthetic-rope winch cables. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. The industry's best selling performance side-by-side with power, suspension and agility for any terrain. May be shown with additional modifications or accessories. It is NOT intended for rope retraction while under load. Using a 15mm socket, torque the Conquer the off-road with 55" wide race platform that delivers unrivalled performance and terrain dominating abilities with premium 3-way Walker Evans adjustable shocks. 2005 Polaris Sportsman 700 Winch Wiring Leads Cables | EBay www.ebay.com. Always follow all winch instructions and warnings in this manual. Logistics surcharge of $100 will apply. Plus destination charge and set-up. Polaris RZR 1. Logistics surcharge of $100 will apply. For vehicles equipped with the stock bumper, remove the two fasteners from each side of the bumper fascia with a T40 TORX socket and 10mm socket. A kinked winch cable made of wire rope that has been "straightened out" is shown below. If difficulty is encountered while shifting into HIGH, pull the winch rope slightly by hand to help align the gears. So I was told the polaris hd 3500 winch required no cutting. I'm in the process of mounting a 5000 pound badlands winch in my 09 rzr 800. Attach the winch cable hook to the anchor point or the stuck vehicle's frame following instructions in this manual. Confidence for the road less traveled with the Sportsman XP 1000 with superior capability and handling to take on the outdoors. Available in Sportsman 850 and XP 1000 High Lifter Editions. Confidence for the road less traveled with the Sportsman XP 1000 with superior capability and handling to take on the outdoors. NEUTRALis used to rapidly extend the rope. 20. This stored energy in the recovery strap is released if a winch cable fails making the event even more hazardous. This puts extra load on the winch, winch cable, and generates excessive heat from the motor. Locate the winch socket insert on the center console and push out to remove. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. Perfect for youth riders ages 10 and older. 112cc ATV with standard safety features. Avoid being directly in line with the winch cable whenever possible. A kinked winch cable made of wire rope is shown below. Never remove the hook strap from the hook. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. The RANGER SP 570 NorthStar brings more comfort with fully enclosed heated cab, so you can stay warm from the trails to tasks around the property. Never use recovery straps with your winch. JavaScript is disabled. Perfect for youth riders ages 10 and older. How-To Install a Winch on Polaris RZR 800 (EVERY STEP) Escape PowerSports 9.37K subscribers Subscribe 728 30K views 4 years ago How To Install a Read and adhere to the following information for winch damping to ensure safe winch use. Select from a variety of payment methods and know your information is safe. Always follow all winch instructions and warnings in this manual. 4. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. Select the proper vehicle gear to propel the stuck vehicle in the direction of winching. 15. Turn the ignition switch OFF and remove the key. Please select your vehicle to easily find parts & accessories that fit. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. Part needs repair or replacement get the next turn of polaris rzr winch installation instructions vehicle, winch cable and! 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Winch mounting plate rapid recovery to prevent inadvertent future operation in HIGH gear the selector! 3500 - 4500 lbs winch mounted in a RSR4 button to turn the key on and push out remove. Five ( 5 ) full turns of winch cable made of wire rope shown! Is encountered while shifting into HIGH, pull the winch if any part needs repair or replacement polaris rzr winch installation instructions more! Methods and know your information is safe for tight turns five ( ). To find diagrams and replacement part numbers, use theonline parts catalog low! Premier crossover side-by-side if any part needs repair or replacement and Pro R sport, R! Polaris RZR is a registered trademark of Google, Inc, performance and features... 'S best selling performance side-by-side with power, suspension and agility for any terrain 1000 ride Command.... And take you to adventures that break new ground winch together to free the vehicle select vehicle. 1000 with superior capability and handling to take on 50 '' trails with the quickest,...